SAP Digital Manufacturing Training (DMC, MII and Shop Floor Integration)
SAP Digital Manufacturing training teaches you to run and integrate manufacturing execution on SAP.
- 40 hours
- Intermediate
- Live online
What is SAP Digital Manufacturing Training (DMC, MII and Shop Floor Integration)?
SAP Digital Manufacturing training teaches you to run and integrate manufacturing execution on SAP. You cover the Digital Manufacturing cloud architecture and its relationship to S/4HANA, plant and resource modelling, shop floor routings and BOM synchronisation, production operator dashboard design, work instructions and data collection, non-conformance and defect handling, machine connectivity through Plant Connectivity and OPC UA, SAP MII for legacy and hybrid landscapes, production performance and OEE analytics, and the order and confirmation integration back into ERP.
What you get
- Explain the ERP, MES and automation layers and their boundaries
- Model plants, resources and shop floor routings
- Design production operator dashboards operators can actually use
- Configure data collection, non-conformance and traceability
Who this course is for
New to the field
- PP consultants moving into execution
- Manufacturing IT and OT engineers
- Production systems analysts
Working professionals
- Teams implementing DMC or MES integration
- Consultants on an Industry 4.0 programme
- Anyone supporting MII or shop floor integration
Prerequisites
- SAP PP experience is important.
- Manufacturing execution, automation or OT experience is a strong advantage.
What you will be able to do
- Explain the ERP, MES and automation layers and their boundaries
- Model plants, resources and shop floor routings
- Design production operator dashboards operators can actually use
- Configure data collection, non-conformance and traceability
- Set up machine connectivity through Plant Connectivity
- Explain MII's role and coexistence with Digital Manufacturing
- Integrate orders and confirmations back into S/4HANA
Salary range
- India
- 10-30 LPA
- United States
- 120k-168k
Market ranges for SAP Digital Manufacturing Consultant, not a guarantee. Actual pay depends on experience, location and employer.
Curriculum
Manufacturing execution foundations
Understand the layer between ERP and machines.
- ERP, MES and automation layers
- Why ERP alone is not enough on the shop floor
- SAP Digital Manufacturing cloud overview
- SAP MII and ME: the established stack
- Digital Manufacturing versus third party MES
- ISA-95 concepts in practice
- Deployment and connectivity architecture
- Scoping a manufacturing execution project
Plant modelling and master data
Model the factory as the system needs to see it.
- Plant, work centre and resource modelling
- Operation and activity definition
- Shop floor routing versus ERP routing
- BOM synchronisation from ERP
- Material and batch handling
- Tool and equipment modelling
- Labour and shift modelling
- Master data governance across ERP and MES
Production operator dashboards
Design the screen an operator uses all shift.
- POD types: work centre, order, operation
- POD designer and plugins
- Layout design for real shop floor use
- Start, complete and confirm actions
- Work instructions and document display
- Touchscreen and device considerations
- Multilingual and accessibility needs
- Testing a POD with actual operators
Execution, data collection and quality
Capture what happens as it happens.
- Order release and dispatch to the floor
- Operation start and completion
- Quantity confirmation and scrap
- Data collection parameters
- In-process quality inspection
- Non-conformance and defect codes
- Rework and disposition
- Genealogy and traceability
Machine connectivity
Get data from equipment without manual entry.
- Plant Connectivity architecture
- OPC UA and other protocols
- Tag configuration and subscriptions
- Machine data to production events
- Automatic confirmation from machines
- Alarm and downtime capture
- Edge deployment considerations
- Troubleshooting a broken connection
SAP MII in hybrid landscapes
Work with the installed base, not just greenfield.
- MII architecture and components
- Transactions and BLS logic
- MII queries and data servers
- Visualisation and dashboards in MII
- MII as an integration layer
- Migration considerations from MII to DMC
- Coexistence patterns
- When MII remains the right answer
Analytics, ERP integration and operations
Measure performance and keep ERP correct.
- Production performance and OEE
- Downtime and loss analysis
- Cycle time and throughput reporting
- Order and confirmation integration to S/4HANA
- Goods movement posting from the floor
- Error handling in integration
- Monitoring the integration layer
- Daily operational routine in manufacturing IT
Projects you will build
Shop floor model and POD
Model a work centre with operations and a shop floor routing, then design a POD and run an order through start, data collection and completion.
Quality and traceability
Configure in-process inspection and non-conformance codes, record a defect with rework, and produce a genealogy record for a finished unit.
Connectivity and integration
Configure a machine data connection to generate automatic confirmations, then trace the confirmation and goods movement into S/4HANA and handle an integration failure.
Tools you will use
- Digital Manufacturing cloud
- Plant modelling, routings, PODs and execution.
- POD designer
- Operator dashboard layout and plugin configuration.
- Plant Connectivity
- Machine and equipment data integration.
- SAP MII
- Transactions, queries and dashboards in hybrid landscapes.
- Production performance analytics
- OEE, downtime and throughput reporting.
- ERP integration monitoring
- Order, confirmation and goods movement flows to S/4HANA.
Certification
- Exam
- SAP delivers Digital Manufacturing certification through its product learning journeys rather than a long-standing C_ series exam. We prepare you against the current SAP Digital Manufacturing learning path and note the S/4HANA manufacturing exam as an adjacent credential.
What learners say
POD design sounds trivial until you watch an operator use a bad one. Designing for the floor rather than for a demo was the lesson.
The MII coexistence module was the reason I chose this course. We are not ripping out MII and nobody else discusses that honestly.
Machine connectivity finally demystified. Understanding OPC UA at a working level changed the conversations I can have with automation engineers.
Fees and training modes
Choose how you want to learn. No-cost EMI is available on the live and 1-to-1 modes.
Most popular
Live Online Training
Talk to us
Contact for current batch fee
Interactive live batches, weekday or weekend, with the full cohort and lifetime recordings.
Fastest
1-to-1 Training
₹49,000
Fixed for every course, no-cost EMI
Private one-on-one coaching at a pace and schedule you set.
Affordable
Self-paced Training
₹9,000
One-time fee, lowest-cost option
Learn on your own time with recorded sessions and the same materials.
Refunds and cancellations are covered in our refund policy.
What a day looks like
- Line support
- Something on the floor is blocked, and production stopping makes it the highest priority in the building.
- Integration errors
- Confirmations or goods movements that did not reach ERP, which corrupts stock and costing.
- Connectivity issues
- A machine connection that dropped, usually a tag, certificate or network change.
- POD changes
- Operators asking for a screen change, which is small work with large adoption impact.
- Performance analysis
- OEE and downtime reporting for plant management, plus finding the real loss driver.
Training a team?
We run this course as private corporate training, tailored to your systems and scheduled around your team. Tell us your group size and what you need to cover.
Request a corporate quoteFrequently asked questions
Is there a Digital Manufacturing certification?
Does this cover MII or DMC?
Do I need automation or OT knowledge?
How does this relate to PP/DS?
Is third party MES integration covered?
Is there hands-on access?
Ready to start?
Talk to us about batch dates, the syllabus or anything else.